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Large industrial plant with extensive piping

Division 44 environmental equipment

Emission and waste-control equipment estimates that carry the whole installation

A baghouse purchase order is a fraction of the installed cost. Foundations, platforms, ducting to the stack, insulation, compressed air, instrumentation, electrical feeds and a crane lift come on top. We price pollution control projects from the process data and equipment datasheets, then quantify every interface so plant managers, EPC firms and contractors can see the full installed number before committing to a permit-driven schedule.

4.9/5 from 180+ contractors
  • 5.0 Google
  • 4.9 Trustpilot
  • 4.9 Clutch
Process-based sizing Rigging and startup Performance-spec scope Delivered in 24–48 hours
5,000+Projects estimated
24–48hTypical turnaround
40+Trade categories
98%Takeoff accuracy

Overview

Estimating environmental equipment installations

Division 44 covers equipment that captures, treats or destroys airborne and waterborne pollutants.

Air systems include baghouses, cartridge collectors, wet and dry scrubbers, cyclones, electrostatic precipitators and thermal or catalytic oxidizers. Water systems include equalization tanks, clarifiers, dissolved air flotation, filtration and sludge handling. Equipment is usually specified by performance: airflow in ACFM, particulate loading, removal efficiency and discharge limits.

That performance basis makes the estimate depend on vendor input. We use the process data sheet to establish equipment size, request or apply budget pricing, and then quantify what the vendor excludes. Typical exclusions include concrete pads and pilings, structural steel supports and stair towers, ductwork and expansion joints, fans and dampers, stack extensions, insulation and lagging, process piping and electrical gear.

Installation labor is driven by weight, access and lift. We estimate crane tonnage and duration, field assembly of modular sections, welding of duct and stack, and hours for alignment, leak testing and instrumentation loops. Commissioning, source testing for permit compliance and operator training are carried as separate lines so the schedule reflects the regulator's deadline.

Scope of takeoff

Pollution control scope we quantify

Equipment is sized from process data, then every installation interface is counted from mechanical, structural and electrical sheets.

Scroll through all 12 line items

Baghouses and dust collectors

Pulse-jet and cartridge units by ACFM, air-to-cloth ratio, hoppers and bag counts

EA / ACFMEquipment datasheet and process flow

Wet and dry scrubbers

Packed tower and venturi scrubbers with recirculation pumps, reagents and sump tanks

EA / GPMProcess design basis

Thermal and catalytic oxidizers

RTOs and catalytic units with burners, heat exchangers and fuel trains

EA / SCFMEmission unit data sheets

Ductwork and stacks

Carbon steel and stainless duct, expansion joints, dampers, test ports and stack sections

LBS / LFDuct layout and elevation drawings

Fans, motors and drives

ID fans, motors, VFDs and sound enclosures

EA / HPFan curve and electrical schedules

Structural supports and platforms

Equipment frames, access platforms, ladders, cages and stair towers

TON / EAStructural plans and platform details

Foundations and containment

Pads, piers, anchor bolts, pilings and secondary containment for reagent tanks

CY / EACivil and structural drawings

Insulation and lagging

Duct, hopper and stack insulation with aluminum or stainless cladding

SFEquipment and duct surface areas

Instrumentation and controls

Differential pressure, temperature, opacity and flow instruments, PLC and HMI

EA / LOOPSP&ID and instrument index

Wastewater treatment equipment

Clarifiers, DAF units, filter presses, tanks, pumps and chemical feed skids

EA / GPMTreatment process flow diagram

Rigging, crane and field assembly

Heavy lifts, modular section erection, alignment and weld hours

HRS / LSEquipment weights and site access

Testing, permits and startup

Leak tests, stack testing, startup support and operator training

LSPermit conditions and specifications

Process

How our estimating process works

Four steps from upload to a bid-ready estimate, with a senior estimator signing off before anything leaves our desk.

Upload plans and scope
  1. 1

    Step 1

    Upload plans and scope

    Send your drawings, specifications and bid invitation through the secure upload form. We confirm scope, deadline and a fixed price within two business hours.

  2. 2

    Step 2

    Digital quantity takeoff

    Estimators measure every item from calibrated plans in Bluebeam and PlanSwift, color-coding each layer so quantities can be traced back to the drawing.

  3. 3

    Step 3

    Pricing and labor

    Quantities are priced with location-adjusted material costs, crew productivity rates and equipment, then marked up to your overhead and profit targets.

  4. 4

    Step 4

    Senior review and delivery

    A second estimator audits quantities and pricing, documents assumptions and exclusions, and delivers your Excel workbook, PDF summary and marked-up plans.

Estimate types

What type of pollution control equipment estimating can you get?

Match the estimate to where your project is. Every option is priced as a flat fee before work begins.

01

Feasibility and budget estimate

Order-of-magnitude pricing from airflow and process data, using recent vendor ranges and installed cost factors for major equipment types.

Accuracy
±20%
Turnaround
48 hours
02

Vendor-quoted installed estimate

Equipment priced from vendor budget quotes, plus ductwork, supports, foundations, electrical and rigging quantified from preliminary drawings.

Accuracy
±10%
Turnaround
72 hours
03

Detailed contractor bid estimate

Full takeoff of installation scope by discipline with labor hours for erection, welding, piping, insulation, electrical and instrument loops.

Accuracy
±5-7%
Turnaround
72 hours
04

Retrofit and tie-in estimate

Work inside an operating plant, with outage windows, hot work, demolition of existing collectors and tie-ins to existing ducts and stacks.

Accuracy
±12%
Turnaround
72 hours

Why LEEDS

Why contractors switch to LEEDS

An estimating desk that behaves like an extension of your team, not a software subscription.

Multi-story building wrapped in scaffolding under a blue sky
  • Performance-spec equipment is sized from airflow, loading and efficiency, then compared against vendor budgets for reasonableness.

  • Foundations, platforms, ducts, stack sections, and insulation are quantified separately, since vendors seldom include them.

  • Rigging is priced from equipment weights, crane radius and access conditions rather than a flat percentage.

  • Welding and fabrication labor is estimated, by pound of duct and by linear foot of stack for carbon and stainless materials.

Total station on a tripod set up in front of a construction site with a tower crane
  • Instrument loops, PLC integration and electrical, feeds are counted so process controls are not left as owner allowances.

  • Permit-driven testing and startup are included, which protects compliance deadlines and schedule assumptions.

  • Experience with both air and water treatment, equipment keeps combined plant projects in one estimate.

Deliverables

What's included in your estimate package

Every deliverable is formatted so it can go straight into a proposal, a purchase order or an owner report.

XLSX

Estimate workbook

Quantities, unit costs, labor hours and totals organized by CSI division, with subtotals, markups and a bid summary tab.

PDF

Marked-up plans

Color-coded takeoff drawings showing exactly where every measured quantity came from.

XLSX

Material procurement list

Consolidated material quantities with waste factors applied, ready to send to suppliers for quotes.

XLSX

Labor hours by task

Crew-based labor hours and productivity rates so you can check the schedule against the estimate.

PDF

Assumptions and exclusions log

Every clarification, allowance and exclusion documented so your proposal scope is defensible.

PDF

Bid summary sheet

A proposal-ready one-page summary with overhead, profit, bonds and contingency applied.

Reviews

What contractors say after their first bid with us

What general contractors, subcontractors and developers say after bidding with our numbers.

Trustpilot
“Squares, underlayment, flashing lengths, fastener counts, even the ridge vent. The waste factors were right for the roof pitch. Bid-ready out of the box.”

Greg Lindqvist

Estimator, Summit Roofing Co. · Kansas City, MO

Google
“Duct takeoff by gauge and size, equipment schedules, hangers, insulation. They understand sheet metal. Turnaround was 36 hours on a 90,000 square foot clinic.”

Tom Beaulieu

President, Beaulieu Mechanical · Minneapolis, MN

Clutch
“Change-order pricing came back the same day with quantities tied to the original contract set. The owner approved without a single question.”

Rob Castellano

Senior PM, Castellano Construction Management · Newark, NJ

FAQ

Pollution Control Equipment Estimating FAQs

How do you estimate equipment specified by performance?

We start with the process data: airflow, temperature, particulate or pollutant loading and required removal efficiency. That sets the equipment size. We then apply vendor budget pricing and add the installation scope the vendor excludes, noting each assumption so the final quote can be matched line by line.

What does a baghouse estimate include beyond the unit?

Foundation or pad, support steel, access platforms, inlet and outlet ductwork, fans, dampers, insulation, compressed air, instrumentation, electrical feeds, rigging and startup are all quantified. Our scope matrix lists what the vendor supplies and what the contractor must furnish.

Can you price wastewater treatment equipment?

Yes. We price tanks, clarifiers, dissolved air flotation, filtration, pumps, chemical feed skids, process piping, and the concrete and electrical work that supports them. Equipment is sized from flow in gallons per minute and the treatment train shown on the process flow diagram.

How is crane and rigging cost determined?

We use equipment weights, pick radius, site access and number of lifts to select crane capacity and duration. Modular sections, stacks and rooftop equipment each get a lift line, so rigging cost follows the sequence of installation rather than a lump-sum percentage.

Do you include source testing and permits?

Startup, leak testing and stack testing allowances are included when the specification requires them. Permit applications and engineering fees are not part of the estimate unless requested, but we identify the compliance milestones that control the installation schedule.

Can you estimate work in an operating plant?

Yes. We account for outage windows, hot work permits, limited laydown, shift premiums, demolition of existing equipment and tie-ins to live ductwork. These conditions change productivity, so they are carried as explicit adjustments in the labor build-up.

Ready for a pollution control equipment estimating quote?

Upload your plans and get a fixed quote within 2 business hours. Most estimates are delivered in 24–48 hours.